Manufacturing Setup

Build It.
Build It Right.

Getting a product into repeatable production takes more than a factory quote. BOOJEE helps product companies structure production planning, supplier qualification, quality-control documentation, and lean SOPs — a coordinated manufacturing setup, built as fixed-scope advisory instead of open-ended hourly consulting.

Fixed Scope & Price
QC Documentation Built
Advisory Not Hourly Billing

What We Build

Six production systems your company needs before it can scale without chaos.

Production Planning

Master production schedules, capacity models, lead-time mapping, and run-rate analysis so you ship on time every time.

Supplier Qualification

Vendor scorecards, audit checklists, incoterms guidance, and dual-source strategy for domestic and overseas supply chains.

Quality Control System

Documented QC procedures, incoming inspection criteria, in-process checkpoints, and final acceptance testing protocols drawn from common quality-management practice.

Inventory Management

Reorder point models, safety stock calculation, SKU rationalization, and demand-planning templates built to your volume.

COGS Optimization

Full landed-cost analysis, material yield tracking, packaging value-engineering, and a COGS model you can present to investors.

Lean SOPs

Documented standard operating procedures, visual work instructions, and 5S workspace layout for sustainable lean operations.


How It Works

Four structured phases from audit to launch-ready operations.

1

Ops Audit

We map your current production flow, COGS structure, supplier relationships, and waste drivers with a 50-point diagnostic.

2

Supplier Map

We identify, score, and qualify suppliers — domestic and overseas — and build your dual-source backup so you're never caught off guard.

3

QC Build

We deliver your full quality control system: inspection criteria, control plans, corrective action logs, and training materials.

4

Launch & Scale

Go-live support, first production run oversight, lean SOP documentation, and a 60-day advisory window to stabilize operations.


Packages

Two engagement levels depending on where you are in the build.

Tier 1
Ops Audit
$798
One-time engagement · Delivered in 7–10 business days
  • 50-point production diagnostic
  • COGS model with landed-cost breakdown
  • Supplier qualification checklist
  • Waste & rework analysis with quick wins
  • Executive findings report + priority roadmap
Start Ops Audit — $798

Illustrative Waste Cost Calculator

A simple illustration of how monthly waste can add up. Enter your own numbers — the figures below are hypothetical estimates, not a promise of results.

5,000
$25.00
12%
Monthly Waste Cost
Annual Waste Cost
Illustrative Savings at 30% Reduction
Net vs. Full Build Fee

Illustrative only. The 30% reduction is a hypothetical scenario used to show the math, not a guaranteed or typical outcome — actual results vary by operation size, product type, and process maturity.
Full Build fee ($1,998) used for the net comparison.


How We Work

A straightforward view of what this engagement covers — and where it stops.

Structured Improvement Approach
Define the problem, measure it, and document a repeatable process
Regulation-Aware, Not Legal Advice
QC builds flag relevant safety and regulatory considerations to research
Domestic & Overseas Supply Chains
Supplier qualification frameworks for US, Mexico, and Asian sourcing
Built Toward ISO 9001 Principles
QC documentation follows ISO 9001 principles; BOOJEE is not an accredited certifier and does not issue certification

Frequently Asked Questions

Do you work with overseas manufacturers?

Yes. We handle domestic and overseas supply chain qualification — including factories in China, Vietnam, Mexico, and elsewhere. Our supplier scorecard and audit process works regardless of geography. We also build incoterms guidance into every supplier agreement so you know exactly where ownership and risk transfer.

What size operation do you work with?

We work best with companies producing between 500 and 100,000 units per month. Early-stage founders who are moving from prototype to small-run production are a great fit, as are companies already in production who are experiencing quality escapes or unsustainable waste rates.

How is the QC system delivered?

You receive a documented quality management package: control plans, inspection checklists, incoming material acceptance criteria, in-process check sheets, final inspection forms, and a corrective action template. All documents are delivered in editable formats (Excel/Google Sheets + PDF). We also walk your team through implementation on a live call.

What if I'm still at the idea or prototype stage?

The Ops Audit is the right entry point. We'll map where you're headed, flag what you'll need before your first production run, and give you a supplier qualification checklist you can use immediately when you're ready to quote factories. Getting the COGS model right before you go to production saves you from under-pricing your first product.

Can you help me find suppliers?

We don't broker supplier relationships, but the Supplier Map deliverable in the Full Build gives you a scored list of vetted supplier categories, sourcing platforms, and qualification criteria specific to your product type. We also review any suppliers you're already in conversations with and flag red flags before you commit.


Get Started

Tell us about your operation. We'll follow up within one business day.