Manufacturing Setup

Build It.
Build It Right.

Manufacturing consultants charge $200–$400/hr and spend the first month on discovery. ERP vendors quote $50,000–$200,000 for systems that take 18 months to configure. Boojee delivers production planning, supplier setup, ISO-aligned QC, and lean ops — a complete manufacturing backend without the enterprise price tag.

30-Day Launch Timeline
ISO Aligned QC
22% Avg Waste Reduction

What We Build

Six production systems your company needs before it can scale without chaos.

Production Planning

Master production schedules, capacity models, lead-time mapping, and run-rate analysis so you ship on time every time.

Supplier Qualification

Vendor scorecards, audit checklists, incoterms guidance, and dual-source strategy for domestic and overseas supply chains.

Quality Control System

ISO 9001-aligned QC procedures, incoming inspection criteria, in-process checkpoints, and final acceptance testing protocols.

Inventory Management

Reorder point models, safety stock calculation, SKU rationalization, and demand-planning templates built to your volume.

COGS Optimization

Full landed-cost analysis, material yield tracking, packaging value-engineering, and a COGS model you can present to investors.

Lean SOPs

Documented standard operating procedures, visual work instructions, and 5S workspace layout for sustainable lean operations.


How It Works

Four structured phases from audit to launch-ready operations.

1

Ops Audit

We map your current production flow, COGS structure, supplier relationships, and waste drivers with a 50-point diagnostic.

2

Supplier Map

We identify, score, and qualify suppliers — domestic and overseas — and build your dual-source backup so you're never caught off guard.

3

QC Build

We deliver your full quality control system: inspection criteria, control plans, corrective action logs, and training materials.

4

Launch & Scale

Go-live support, first production run oversight, lean SOP documentation, and a 60-day advisory window to stabilize operations.


Packages

Two engagement levels depending on where you are in the build.

Tier 1
Ops Audit
$798
One-time engagement · Delivered in 7–10 business days
  • 50-point production diagnostic
  • COGS model with landed-cost breakdown
  • Supplier qualification checklist
  • Waste & rework analysis with quick wins
  • Executive findings report + priority roadmap
Start Ops Audit — $798

Operations Cost Calculator

Estimate how much your current waste is costing you — and what fixing it is worth.

5,000
$25.00
12%
Monthly Waste Cost
Annual Waste Cost
Annual Savings at 30% Reduction
ROI After Consulting Fee

Estimates based on 30% waste reduction — our client average. Actual results vary by operation size, product type, and current process maturity.
Full Build fee ($1,998) used for ROI calculation.


What Operators Say

DMAIC methodology applied to every engagement
FDA / Consumer Safety Aware
QC builds factor in relevant regulatory requirements
Domestic & Overseas Supply Chains
Supplier work covers US, Mexico, and Asian manufacturing hubs
ISO 9001 Ready
QC systems built to ISO 9001 standards for future certification

Frequently Asked Questions

Do you work with overseas manufacturers?

Yes. We handle domestic and overseas supply chain qualification — including factories in China, Vietnam, Mexico, and elsewhere. Our supplier scorecard and audit process works regardless of geography. We also build incoterms guidance into every supplier agreement so you know exactly where ownership and risk transfer.

What size operation do you work with?

We work best with companies producing between 500 and 100,000 units per month. Early-stage founders who are moving from prototype to small-run production are a great fit, as are companies already in production who are experiencing quality escapes or unsustainable waste rates.

How is the QC system delivered?

You receive a documented quality management package: control plans, inspection checklists, incoming material acceptance criteria, in-process check sheets, final inspection forms, and a corrective action template. All documents are delivered in editable formats (Excel/Google Sheets + PDF). We also walk your team through implementation on a live call.

What if I'm still at the idea or prototype stage?

The Ops Audit is the right entry point. We'll map where you're headed, flag what you'll need before your first production run, and give you a supplier qualification checklist you can use immediately when you're ready to quote factories. Getting the COGS model right before you go to production saves you from under-pricing your first product.

Can you help me find suppliers?

We don't broker supplier relationships, but the Supplier Map deliverable in the Full Build gives you a scored list of vetted supplier categories, sourcing platforms, and qualification criteria specific to your product type. We also review any suppliers you're already in conversations with and flag red flags before you commit.


Get Started

Tell us about your operation. We'll follow up within one business day.